Process Improvement Partners
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Posts tagged value stream mapping
A Random Birthday Message Leads to a Strategic Planning Session

We hear so much about lead generation, Search Engine Optimization, and other marketing methods. I don’t know much about marketing, but I do know strong relationships can lead to business partnerships.

Many years ago, I was Business Team Manager for one of Armstrong World Industries’ flooring business units. I had a co-worker named Jonah, who was the Business Team Manager for another business unit at the same site. He helped me in my early days on the job. He was promoted soon after I got there. Eventually he left the company to go on to bigger and better things.

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Gemba in the Big City

Four years into the Lean Transformation at Armstrong World Industries, we started expanding Lean beyond our manufacturing operations. Forward-thinking leaders came up with an idea to help us better understand the customer experience from the inside. That is, we would conduct a “Customer Experience” Value Stream Mapping event, with the Gemba being the place where the customer interacted with our ceiling products the most – at their job site(s).

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Go to Gemba, Even If You Don’t Want To

In 2019, I was asked to facilitate the annual Value Stream Mapping (strategic planning) event for a leading consumer brands manufacturer at their facility in Central Pennsylvania. I had facilitated their event the prior year and it was our intent to build on the prior results and drive their continuous improvement culture forward during the event.

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Best Event Ever

I was the Lean Champion for Armstrong World Industries for six years. My responsibility was to guide the organization to a continuous improvement mindset in all of their activities. I had no direct reports and reported to the Executive Vice President of Global Technology. When we kicked off our Lean transformation, most in the organization felt we were implementing the “flavor of the week” and weren’t ready to commit to changing their habits.

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Understanding is Critical

In February 2020, Process Improvement Partners was asked to facilitate a strategic planning session in Montreal for a global consumer products company. Having facilitated multiple Kaizen events where English is not the primary language, we set about to design an event that would incorporate additional translation time and resource effort for the event. Normally, this type of session takes three days. Even though we were told that most participants were bi-lingual, we aligned with the sponsor and leader and added four hours to the event plan.

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Listen To Your People, People

A Research and Development team wanted to create a three-year strategic plan. Their goal was to reduce the time it takes from a new product idea to launch of the new product.  Many of the team members believed “you can’t schedule invention.” Working with the team leader, the Research and Development Director, we decided to focus on the work leading up to and supporting the invention, even if we couldn’t specify when an invention would occur. We agreed to use Value Stream Mapping as the approach to help the team accomplish their goals.

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Value Stream Mapping: The First Step on Your Continuous Improvement Journey

You can’t reach your destination if you don’t know how to get there. Maps, or in our technology-driven world, GPS systems, are critical resources for guiding you from point A to B. The same is true for your continuous improvement journey. Unlike your GPS, however, you must build your map through learning. The best way to build it is with Value Stream Mapping.

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